| Project
Title |
Commercialisation
of the Walkamin Coffee processing system |
| RIRDC
Project No.: |
DAQ160A, DAQ95A |
| Researcher: |
Craig D. Lemin; Chris P. Norris* |
| Organisation: |
Queensland Department of Primary
Industries, *Bureau of Sugar Experiment Stations
Centre for Wet Tropics Agriculture, *Bundaberg Research
Station
PO Box 20, *PO Box 651
SOUTH JOHNSTONE Q 4859, *BUNDABERG Q 4670 |
| Phone: |
(07) 4064 1130, (*07) 4159 3228 |
| Fax:
Email: |
(07) 4064 2249, (*07)
4159 3383
leminc@dpi.qld.gov.au, *cnorris@bses.org.au |
| Objectives |
Development
and commercialisation of appropriate processing techniques, equipment and
systems for production of quality arabica coffee from machine harvesting
regimes including optimisation of returns from the various sub-grades of
coffee produced. |
| Background |
Significant investment in mechanised
coffee production occurred in Australia during the mid 1980's, principally
in north Queensland. However, when machine harvesters began operating in
Australia, it quickly became evident that claims about their selectivity
(ability to harvest only the ripe fraction of the crop from the tree) were
overstated. This situation posed difficulties for domestic producers relying
on conventional processing systems. These systems were designed for processing
100% prime cherry from selective hand-picking, and were incapable of producing
high quality product from machine harvested samples. Subsequently, the
quality of much north Queensland coffee was poor, and the reputation of
the industry suffered. The project, Mechanisation and Improved Technology
for Coffee Processing was proposed and subsequently funded. The project
also sought to address quality issues, which arose in the north Queensland
industry from the time of its inception. RIRDC again reviewed the Coffee
Research and Development Program in 1993, and the project Commercialisation
of the Walkamin Coffee Processing System was subsequently undertaken.
In conjunction with a commercial partner (formerly Austoft Industries),
this project continued development of key components and tested several
new concepts. |
| Research |
The project investigated the performance
of conventional processing techniques and equipment in relation to machine
harvested coffee. Various new techniques and equipment were developed with
the aim of specifying a complete processing system capable of consistently
producing good quality coffee from machine harvesting. Performance of the
system and components in relation to various qualities of feedstock was
evaluated. |
| Outcomes |
This project culminated in the
development of an effective and innovative prototype system for processing
machine-harvested coffee. The system utilised techniques and equipment,
which though simple, were radical for coffee processing. The project investigated
current commercially available processing systems developed throughout
the world and the performance limitations of these systems are now well
understood. In terms of prime product quality, the system developed was
demonstrably superior to anything else, which was available. Additionally,
methods for the recovery of the various off-grades produced by machine
harvesting and processing were addressed by the project so that techniques
for the separation and subsequent processing of tree-dried coffee cherry
could be recommended. The project also assisted the northern NSW industry
to develop a pilot processing system relevant to coffee grown and harvested
in the region. Finally, in partnership with Austoft Industries, a commercial
processing plant based on the Walkamin system was constructed and tested.
In trials in 1994, the plant successfully processed a range of machine
harvested coffee samples, at rates close to the design capacity of 8 t/hr. |
| Implications |
This project culminated in the
development of an effective and innovative prototype system for processing
machine-harvested coffee. The system utilised techniques and equipment,
which though simple, were radical for coffee processing. The project investigated
current commercially available processing systems developed throughout
the world and the performance limitations of these systems are now well
understood. In terms of prime product quality, the system developed was
demonstrably superior to anything else, which was available. Additionally,
methods for the recovery of the various off-grades produced by machine
harvesting and processing were addressed by the project so that techniques
for the separation and subsequent processing of tree-dried coffee cherry
could be recommended. The project also assisted the northern NSW industry
to develop a pilot processing system relevant to coffee grown and harvested
in the region. Finally, in partnership with Austoft Industries, a commercial
processing plant based on the Walkamin system was constructed and tested.
In trials in 1994, the plant successfully processed a range of machine
harvested coffee samples, at rates close to the design capacity of 8 t/hr. |
| Publications |
Lemin, C. D. and Norris, C. P.
1992. Coffee: Development of appropriate technology for processing of machine
harvested arabica. Proceedings of the Conference on Engineering in Agriculture,
Albury, 1992
Norris, C. P., Lemin, C. D. and Hilton, D.J. 1996. Producing
quality machine harvested arabica coffee: a review of Australian developments.
Proceedings of the International Conference on Agricultural Engineering,
Environment and Development, Arusha, Tanzania, 1996. |