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    Rural Industries Research & Development Corporation

    The New Rural Industries
    A handbook for Farmers and Investors

    Welcome to the CHINESE WATERCHESTNUT chapter of RIRDC's major new publication (contents page here) on nearly 100 new rural industries.

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    Chinese waterchestnut

    by David Midmore*

    Introduction

    Chinese waterchestnut (Eleocharis dulcis (Burm. f.) Trin. ex Henschel) is a tropical member of the sedge family and as its name implies it is an aquatic species. Plants consist of four to six upright tubular stems approximately 1.5 m tall. Vegetatively propagated, the corms (or tubers), the edible portion, are produced at the end of underground stems (or rhizomes).

    A botanical novelty ten years ago, although in its wild form it was reputedly harvested by Aboriginals, it is now produced and marketed commercially in Australia, substituting for the importation of canned produce. For Australia, the Australian produce has the advantage of being marketed fresh (the tinned product lacks quality and consumer appeal) but it is only available over the period June to November, thereby limiting the effectiveness of import substitution.

    Premium Australian waterchestnuts are > 4.0 cm in diameter (Photo 1), and better than those from traditional production zones in Thailand (Suphanburi), China (Guai Lin) and Taiwan (Tainan County); but according to connoisseurs, Australian produce at times lacks sweetness and tastes starchy. The crispy texture, which is retained after processing or cooking, is due to the presence of the ferulic acid-containing hemicelluloses in cell walls of the chestnuts. The product is favoured for `fresh' stir-fry mixes, and currently the tinned form is used to supply this product line in supermarkets. It also forms the basis for heavily sweetened drinks in Asia, and is sold in syrup for use as a desert.

    A tradition of production in Taiwan and China and the recent introduction of a canning industry in Thailand underpin the world trade in waterchestnut, and the US is the major importer of the canned form.

    To assist new and prospective growers, an Australian Aquatic Vegetables Development Committee (Midmore, 1997) has been established to provide information on cooperative establishment of quality assurance, grading, marketing opportunities and coordination of planting and production goals.

    Markets and marketing issues

    Waterchestnuts are marketed in Australia in the fresh, frozen and canned forms. Frozen and canned forms are peeled; fresh chestnuts are sold with their skins (the lignified 0.75 mm thick peel) intact. In Asian wet markets fresh chestnuts are peeled by hand in quantities to satisfy demand. The fresh nature of waterchestnuts (ie. with approximately 80% moisture) necessitates their storage, transport and display under cool (<10°C) and humid conditions. The importance of this to retail markets cannot be over-emphasised.

    Current levels of canned imports into Australia are unknown because ABS data are pooled with those of true chestnuts and retailers prefer not to divulge such information. Retail prices for canned chestnuts (approx. 90 cents/227 g [gross] tin) are similar to, or less than those in Asian countries—Singapore A$1.20/340g (gross); Thailand A$1.25/227g (gross)—and wholesale prices of canned waterchestnut in Australia (48 cents to 79 cents/230g [gross]) convert to $3.7 to
    $6.0/kg of net waterchestnut. Current retail prices of fresh Australian waterchestnuts range from $4.00 to $12.00/kg, which is highly competitive with the net retail cost of canned produce.

    The current production in Australia is ca. 20 tonnes per year, with the bulk coming from Mackay and the balance from NSW and Victoria. Most product is marketed through supermarket chains, while small-scale production is sold via country markets. Production in Japan is on the decline (1600 tonnes in 1984 to 1200 tonnes in 1992) as it is in Taiwan (1200 tonnes in 1991 to 860 in 1995).

    The best retail prices are gained in Japan from September to December, ranging from A$9.0 to A$30.0/kg while in Taiwan retail price is quite stable at A$6.0/kg, double that of the farm-gate price. Australian production currently pales into insignificance compared with that of Japan and Taiwan, and with that of China which dominates the supply of canned and semi-preserved waterchestnuts to the USA.

    Approximately US $35 million as canned and US $8 million as semi-preserved product was imported to the USA in 1996. With an established and potentially larger national market, it is opportune to embark upon export ventures, especially now that the Australian industry draws upon four mechanised harvesting systems which considerably reduce the labour for the crop.
     

    Sweeter than sugarcane — Gunning's Australian Waterchestnuts 

      Faced with the dilemma of splitting an already marginally profitable cane-farm in Mackay, the Gunning brothers, Greg and Patrick, decided in 1991 to sell most of their land and move into Chinese waterchestnut production. 

      Why waterchestnuts? Essentially, the idea to grow chestnuts arose from an article in the Good Fruit and Vegetables magazine that mentioned the crop, highlighting the intensive nature of production and the need for an assured supply of water. 

      This fitted the bill for the Gunnings. Corms for the first year's planting were obtained from Western Australia and Brisbane and the 900 kg harvest was sold through a prior marketing arrangement with Woolworths in Brisbane. 

      After two days of back-breaking harvest in the first season, the brothers drew upon their practical engineering experience (welding and oxyacetylene skills came in handy) to produce a prototype mechanised harvester to ease the burden of hand-harvesting. 

      The management of the first (and subsequent) crops was a learning experience, but with new ponds opened each year, harvests grew to the current production of 20 t/year. 

      Choice of product identity and a registered logo and name (Gunnings Australian Waterchestnuts) led to a corporate image which, with adherence to quality as demanded by the market outlet, helped to establish and maintain markets.

      Mechanical processing equipment for washing, cleaning and grading ensures product quality, and provides casual local employment. 

      Information about the product, especially about the best means of storage, and recipes for unaccustomed purchasers (on the box for retailers and on the polyethylene bags for consumers) has raised awareness of the produce. 

      But the Gunnings agree that more promotion of the corms as a cooked vegetable, sweet or salads ingredient, is still needed. 

    Production requirements

    A puddled or clay-base soil, along the same lines as for paddy rice, is ideal for waterchestnut cultivation (Photo 2). Highly porous and sandy soils are not suitable, for ponds drain rapidly, and must be lined with industrial quality (200-400 micron) polyethylene sheets if they are to be used for waterchestnuts.

    Although clay soils favour water retention and puddling, they present serious drawbacks for some harvest systems, particularly since they need more labour for hand-harvesting. In such instances, producers may add sand or composted filter press mud (from sugar mills) to clay soils to ease the harvest burden.

    Since the crop is grown in an almost entirely flooded condition, flat or terraced land is necessary. Access to irrigation that will replenish at least the evaporative demand (measured as pan evaporation at standard weather stations) is essential if rainfall during the cultivation season does not exceed evaporation. Often an inland species in the wild, cultivated waterchestnut does not tolerate irrigation water salinity values of greater than 3.3 dS/m without loss of germination and corm yield.

    The crop is customarily grown in a sub-tropical to temperate climate, planted in the spring where the growing temperature of 15°C-25° can be maintained, and senescing in autumn in response to plant maturity rather than as a response to low temperature. Generally a 220 day frost-free period is necessary for natural completion of the crop cycle. High daytime air temperature (ca 30°C) favours growth of the crop. Current and potential production areas in Australia are demarcated on the accompanying map.

    Varieties

    The wild form of waterchestnuts, with small hard corms (approx 1–2 cm diameter), grows extensively in South Asia and much of Oceania. The cultivated form has larger corms, selected in China for their sweetness and juiciness.

    On various occasions superior cultivated lines have been imported to Australia. A summary of the officially reported imports and acquisitions is shown in Table 1. The distinction between varieties currently cultivated is all but lost, and a project is under way to identify cultivated lines using the technique of DNA-based genetic finger-printing. This is of primary importance to maintain quality standards for local and export markets. Prospective growers should be aware of the genetic identity of the material to be planted. It is possible that some lines are more suited to the climatic conditions of Victoria as opposed to those of Queensland, but without clear identification of lines this cannot be confirmed.
     

    Agronomy

    Land preparation comprises construction of ponds, or paddies, the dimensions of which should relate to the proposed form of harvesting. One third to one half of complete fertiliser (total fertiliser: 200–350 kg N/ha; 120 kg P205/ha; 170 kg K20/ha) is applied and incorporated in the dry soil before planting, and may be replaced by an earlier application of organic manure at rates of c. 12 t/ha. The soil is then well watered but not flooded. Sound corms, preferably large (for circumstantial evidence suggests that planting larger corms leads to greater harvest and large-sized produce) and with a viable terminal bud, are used as planting material. The terminal bud is face-up at planting. Corms may be directly planted to the field, or planted at high density (corms almost touching each other) in a nursery for production of transplants.

    Corms sprout as ground and water temperature rise above 13°C, and this may be hastened under nursery conditions in cooler climates by the judicious use of clear polyethylene sheet covers. Following direct planting to the wet field, at a depth not exceeding 4 cm, the field is flooded and allowed to drain naturally. Further flooding may be undertaken within three weeks, or when stems are 20 to 30 cm tall. Deeper flooding will usually cool the environment around the corm and delay germination, hence shallow flooding is to be favoured in southern climates, both for plant establishment and during the grand period of growth.

    Corms in nurseries are treated similarly to those in the field, and germinate approximately 10 days after planting. They are transplanted into moist or flooded ponds when they reach 20 to 30 cm height, and the tops may be trimmed before transplanting if to tall. Crops from transplants in temperate climates will usually mature 5–6 weeks earlier than crops directly planted to the field on the same date as transplanting. This difference diminishes where temperature, especially at night, is more equable year-round.

    Plant spacing in the field depends largely upon climate and planting date (more southerly climates and/or later planting reduces opportunity for rhizome and daughter plant production, therefore should be at closer spacing), but soil fertility and level of fertiliser input will govern plant vigour, and plant spacing should be adjusted accordingly. On average between three and five transplants (or corms) are planted per one square metre, with a triangular arrangement often preferred.

    Once established, the crop is continually maintained in a flooded condition, even during the application of the remainder of the inorganic fertiliser, which should conveniently be split and applied eight to ten weeks after planting as the secondary (daughter) plants appear, and just before the development of corms. The application rates of fertiliser is very site-specific, depending upon the natural and organic manure sources of nutrients. Seeding the pond with the water fern Azolla can reduce the overall need for N fertiliser in the subsequent crop. The nitrogen-fixing fern can fix about 50 kg N ha/yr. Azolla is also seeded with the intention of reducing excess soluble nitrogen in ponds and pond water, but the validity of this practice has not been verified. As a rough guide, a waterchestnut crop removes 240 kg N/ha, 33 kg P/ha, 460 kg K/ha, 12 kg Ca/ha and 50 kg Mg/ha; approximately one third to one half of this removal is in the corms. These nutrients must be replenished to minimise ‘mining’ of soil nutrients. Nitrogen fertiliser is best applied in the NH4+ (ammonium) form, for this is the favoured form for uptake by waterchestnut, and is less easily leached than the NO3– (nitrate) form.

    The crop requires very little attention after planting other than the fertiliser applications and prophylactic pest/disease control. Once corms have formed they are susceptible to damage from trampling in the field, and the canopy of the crop, (actually the stems as the plants have no true leaves) is so dense as to prevent physical entry to the field without fear of lodging and loss of photosynthetic activity. Stems should as far as possible be kept free from damage by wind, herbivores, and pests and diseases.

    Farm-level yields in Australia reach >20 t/ ha but maximum marketable yields (ie. > 2.5 cm corm diameter) are less than
    20 t/ha. These values are similar to those reported for China, although small plot yields of up to 40 t/ha have been reported in Australia.
     

    Pests and diseases and their control

    Well-tilled land treated with general purpose herbicides (eg. Roundup) reduces the incidence of most weeds, as does the use of compact and composted mulches (eg., filter press mud) during the fallow season. If soil type dictates that ponds and bunds are linked with polyethylene sheets, then the incidence of weeds is much reduced. Aquatic species such as the giant sedge (Cyperus exaltatus) are well adapted to compete with waterchestnut and seed sources should be eliminated wherever possible.

    Insect pests of waterchestnut are known, but with few exceptions are not devastating. Green and long-horned grasshopper and snout moth larvae bite the bases of stems and the rice water weevil (Lissorhoptrus oryzophilus) damages corms, as do mole crickets (Gryllotalpa sp.). Stem damage may be prevented by use of Lorsban 500EC but there is no easy remedy for corm damage in the field.

    In 1997 outbreaks of Nisia grandiceps (a sucking insect) and Scirpophaga (a moth species) were reported, and also controlled by use of Lorsban 500 RC. A rust (Uromyces sp.) attacks waterchestnut, and is controlled in its early stages by sulphur dust. Stem blight present on acid soils (pH 5.5) caused by Cylindrosporium eleocharidis (Lentz) is chemically controlled by corm dressings or spray with Benomyl, Thiophanate and Amban, and can be controlled by rotation with non-host crops. Waterchestnut wilt, reported in China and caused by a specific race of Fusarium oxysporum, is not present in Australia, which reinforces the need to maintain effective quarantine protocols for the import of fresh waterchestnut materials.

    Ducks are a major worry to some producers (30% of respondents in an industry survey) and netting, sound and lights are effectively used to reduce damage. Bandicoots and mice also cause damage to corms if ponds have been drained.
     

    Harvest, handling and postharvest

    Ponds must be drained for hand harvest, and for one of the four mechanical harvesters developed in Australia. The advantage of the other three harvesters is in their flexibility of use; they can operate during or after rainfall. Harvest can take place once the stems have browned off, and some producers burn off the dead stems. Corms keep well underground if frosts are not severe, as they are found at depths ranging from 7–20 cm.

    In-field storage can extend the harvest period, but once temperatures around the corms rise to 13°C, shoot formation occurs and the retail attractiveness of the corms is reduced.

    Waterchestnuts are readily bruised during harvest, leading to saprophytic fungal and bacterial activity and at times fermentation; so they must be handled with care. Following harvest, corms are washed, cleaned, and graded by size according to market outlet. Likewise, packaging form and size also depends on market outlet, with types ranging from 200 g plastic bags to 5 kg cartons. Currently corms are not graded for sweetness, but within three years a new non-invasive near infra-red apparatus will probably provide this service to producers and their customers.

    Cool storage is essential for the holding of produce in Queensland, while ambient winter temperature storage suffices in Victoria and the south of NSW for short periods. Air-dried sound corms may be stored for up to six months at 1–4°C, and surface sterilising with sodium hypochlorite reputedly extends that period. A small proportion of the harvest is saved for next year’s crop, and is usually stored in this manner. To gain chain-store markets for fresh produce in Australia, it is important to have it available throughout the year—hence the interest in extending the storage life of fresh waterchestnut.
    Currently no large-scale peeling of Australian produce is undertaken, although core punching of small waterchestnuts is used as a means of value-adding for the low-priced small-size category. A range of bottled produce, at the cottage industry level, is niche-marketed.
     

    Economics of production

    Costs of production were variously estimated at from $2.00/kg to $5.75/kg as a response to a recent survey among waterchestnut growers, but precise data are not available. Table 2 outlines the most probable general costs involved, expressed as those required for setting up 0.1 ha of commercial production. Economies of scale are evident particularly in the fixed costs, and hiring of facilities, especially the harvester and cold storage, will prove more attractive to the smaller- scale grower.
     

    Research imperatives

    Australian producers of waterchestnut have limited knowledge of mineral nutrition requirements, especially when using organic forms of nutrients. They also need to be able to extend the harvest season, especially bringing it forward before June, and to extend the postharvest life of fresh produce to ensure its year-round availability. There is a need to identify the genetic nature of planting material—this and the development of simple mechanical peeling are currently topics for research to help Australian producers.
     

    Key contacts

    Professor David Midmore
    Biology Department
    Central Queensland University
    Rockhampton, Qld 4702
    Phone: (07) 4930 9777
    Fax: (07) 4930 9209

    Greg Cahill
    Dept. National Resources and Environment Victoria
    Bendigo Agriculture Centre
    Box 2500
    Bendigo Delivery Centre,
    Vic. 3654

    Michael Coles
    Australian Waterchestnut Producers Association
    P.O. Box 169
    Maldon, Vic 3463

    Hans Erken
    Earthcare Enterprises
    P.O. Box 500
    Maleny, Qld 4552

    Greg Gunning
    Gunnings Australian Waterchestnut
    P.O. Box 897
    Mackay, Qld 4740

    Geoff Lodge
    Murray Valley Waterchestnut Growers Group
    RMB 1235
    Murchison North, Vic. 3610
    Email:lodgeg@netc.net.au

    Daryl Trott
    Aquanut
    RSD 813
    Spring Hill Road
    Lauriston, Vic. 3444
     

    Key references

    Aquanut 1996 Growing Chinese Waterchestnuts. Aquanut, Lauriston, Victoria, Australia.

    Cahill, G. 1997 Australian Waterchestnut Industry. Outcomes of Producer Survey and National Industry Workshop. Mimeograph. 23 pp.

    Hodge, W.H. and Bisset, D.A. 1955 The Chinese Waterchestnut. Circular 956, US Dept. Agric., Washington, DC.

    Morton, J.F., Sanchez, C.A. and Synder, G.H. 1998 Chinese Waterchestnuts in Florida—past, present, and future. Proc. Fla. State Hort. Soc., 101, 139–144.

    Midmore, D.J. 1997 Putting the ‘Australian’ into waterchestnuts. New Crops Newsletter, 8, 19–20.
     
     

    About the author

    Professor David Midmore has been with Central Queensland University as Director of the Primary Industries Research Centre (see Key contacts for address) for two years. His previous research experience spans vegetable and staple crops in Asia and Latin America.
     

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    Last updated: 29 December 1997
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