Executive Summary
Demand for energy - transport
fuels as well as stationary energy (electricity) - has grown dramatically
throughout the world during the 21st century. Oil prices have risen dramatically
since 2002. There is debate about how close 'peak oil' might be. The climate
is changing - and greenhouse gas emissions must be reduced in order to
avoid dramatic change to the environment. There has been a growing trend
worldwide to look for alternative energy sources which are more secure
and produce less greenhouse gases. Biofuels have been put forward as one
of a range of alternatives with lower emissions and a higher degree of
fuel security. There are potential opportunities for rural and regional
communities to benefit, as well as urban communities through improving
air quality and thus improving health in cities.
A move to full scale biofuel
production in Australia - as has happened in other countries - offers many
opportunities to Australian agriculture, but also some risks. This report
by CSIRO was commissioned by RIRDC with the National Farmers' Federation
to provide information which would enable an assessment of the levels of
risks and opportunities - now and into the future. This report reviews
and compiles available published data from a broad range of sources as
well as new CSIRO data.
Findings related to the following
central questions are summarised in this report:
-
What are the drivers for a biofuel
industry? To what extent can biofuels:
-
reduce greenhouse emissions?
-
provide for fuel security?
-
provide land and water benefits?
-
improve human health?
-
provide benefits to regional
Australia?
-
What is the nature of feedstocks
for biofuel production - now and in the future?
-
Will there be competition for
crops with alternative markets?
-
Will there be impacts on the
livestock industry?
-
What are the sustainability
issues for biofuels?
-
How comparable are biodiesel
and ethanol to fuel reference standards?
-
What infrastructure is currently
in place for biofuel production? What infrastructure would be required
in the future?
-
Which policies affect biofuels?
-
How can demand for biofuels
be expanded?
-
Are there options for encouraging
future capital investment?
Each of these questions
corresponds to a chapter in the report that examines in more detail the
scale of the current industry, future potential, state, national, international
contexts, and major unknowns that will require future research.
Addressing the drivers
of change
Greenhouse gas emissions
-
The greenhouse gas benefits
obtained from a renewable fuel such as ethanol or biodiesel are greater
than the greenhouse gas benefits obtained from the use of a fossil fuel
such as Compressed Natural Gas
-
(CNG) or Liquified Petroleum
Gas (LPG). However, the emissions are very sensitive to the feedstock production
system and must take into account the complete lifecycle of the agricultural
production system.
-
Blends of E10, and B5, B20 and
B100 are the most likely combinations to be used in Australia in the short
term.
-
When used in an E10 blend, greenhouse
gases (compared to unleaded petrol) are lower by 1.7% (from wheat) to 5.1%
(C-molasses using co-generation). There is no
Australian passenger
car data for E85 (using compatible methods) to directly compare against
these E10 data, but the greenhouse gas emissions for E85 would be substantially
lower than for E10 because there is less petrol in the blend.
Greenhouse gas emissions
for biodiesel:
-
waste vegetable oil range from
89.5% lower for B100 to 4.2% lower for B5 as compared to diesel;
-
tallow range from 29% less for
B100 to 1.5% less for B5 as compared to diesel;
-
canola range from 15% less for
B100 to 1.5% less for B5 as compared to diesel.
-
The benefits of biofuels are
not fully realised when they are used in blends dominated by fossil fuels.
Fuel security
-
Based on the last 10 years of
commodity statistics in Australia, estimates for the upper limits of production
from first generation processes (ie currently commercial and in use technologies)
and domestic feedstock are:
-
Ethanol - Conversion of export
fractions of wheat and coarse grains could theoretically have supplied
upper limits of 11-22% of Australia's current petrol usage (taking lower
energy value of ethanol into account).
-
Biodiesel - Conversion of domestic
waste oil, tallow exports and oilseed exports could have theoretically
provided upper limits of 4-8% of Australia's current diesel usage.
-
If all of the ethanol capacity
that is currently proposed was to be fulfilled by existing crops (principally
wheat and sugar), or if a national E10 target were to be met (eg. by 5.5
Mt of wheat as the feedstock), it could force the import of wheat in drought
years. There are biosecurity issues restricting the import of grain from
overseas markets.
-
There is potential for biofuels
to have a role in achieving fuel security with second generation technologies
based on lignocellulosic feedstocks, or from new trees and crops for biodiesel.
Preliminary estimates show that upper limits for second generation biofuels
to replace petrol may be between 10-140% of our current petrol useage.
The high uncertainty is due to lack of knowledge on ecologically sustainable
and economically feasible production of lignocellulose feedstocks.
-
Land and water benefits
-
Land and water impacts will
depend on the scale of the industry - a small industry based on diverting
a proportion of our current crop production to biofuels would not change
the current land use impacts, whereas a large scale industry might rely
on expanding or intensifying cropping or forestry activities which would
change the impacts.
-
The impacts will also depend
on where the biomass is grown, as well as the type of crop.
-
The impacts may be neutral,
for example in the case of ethanol based on existing grain or sugar production,
because these activities will not significantly change the existing land
use impacts.
-
The impacts may be positive
in situations were trees and shrubs are planted for biofuel production.
There are many parts of Australia where planting large areas of woody perennials
may have significant dryland salinity and biodiversity benefits. However,
extensive tree planting may exacerbate water yield and river salinity in
other areas and careful sustainability analysis will be needed.
Health
The benefits of biodiesel
are
-
all criteria air pollutants
except oxides of nitrogen (NOx) are significantly reduced when replacing
low sulphur diesel with biodiesel.
-
particulate matter emissions
are significantly lower for pure biodiesel (B100) from tallow, canola and
waste oil than for diesel.
-
the benefits of lower particulate
matter emissions are greatest for pure biodiesel, and lowest in B5 blends
where the benefits are swamped by the diesel.
The benefits of ethanol,
particularly in an E10 blend, are less clear.
-
There may be benefits from reductions
in particulate emissions from the tailpipe.
-
However there are increased
evaporative emissions of smog-forming organic compounds which may have
a negative impact on air quality and lead to worse health outcomes in some
circumstances.
-
Rough estimates of the potential
health costs avoided range from $3.3 million per year (1.4c/L in 2003 dollars)
to $90.4 million per year (30.4c/L in 2004-05 dollars). Some of the assumptions
are contestable and the Department of Environment and Water Resources (DEW)
has in 2007 commissioned a project led by CSIRO and Orbital Engine Corporation
to study the health impacts of E5 and E10.
Benefits to regional
Australia
-
Local studies on ethanol plants
in NSW showed for plant capacities ranging 50-80 ML/yr that there would
be 6-34 permanent direct jobs, 125-357 permanent flow-on jobs, 49-68 construction
direct jobs and 63-87 construction flow-on jobs. A case study for Sarina
ethanol from sugar showed that the plant created 36 permanent jobs and
222 flow-on jobs, 389 construction direct jobs and 256 flow-on jobs, and
added $7.7 million to household income in the region. However caution is
required in extending the results more broadly across regions which do
not take into account potential impacts on associated industries.
-
New regional industries based
on woody perennials and mosaic farming are being investigated. Woody perennial
species and commercially viable production systems and industries have
been identified, with bioenergy and biofuels as two of the key product
markets.
-
Work is underway in the sugar
industry to assess potential opportunities including improvements in efficiency
of supply chain logistics, and diversifying sugar cane products to energy
(co-generation), biofuel and biorefineries/bioproducts.
-
If the new structures of emerging
value chains are to be realised or managed, a national understanding of
location, type and size of regional opportunities is required for:
-
a diversified supply system
(based on agriculture and forestry);
-
biofuel production;
-
blending and distribution.
Competition for crops
with alternative markets
-
Food, livestock and biofuel
producers are competing for the same commodity crops in the international
arena. About 61% of the world's ethanol production comes from sugar crops.
Corn-based ethanol production is growing by about 30% per year in the USA.
-
Impacts include doubling of
USA corn prices in 2006-7; rising prices of milk, eggs, chicken and tortillas
in China, India, Mexico and the USA; in Europe rapeseed (canola) oil prices
doubling over the last five years and the price of cereals, starches and
glucose increased by about 20 % in the last year.
-
Biofuel induced increases in
global grain commodity prices are having an impact on Australian agricultural
commodity prices, particularly on our grain commodities. Non-grain agricultural
commodity prices are also being buoyed by substitution of global planting
area with biofuel crops.
-
Competition with food producers
for crops has thus far not been a significant issue for Australia's few
ethanol producers - as current production is predominantly based on waste
starch and C-molasses.
-
Currently ethanol from waste
starch and C-molasses, and biodiesel from waste oil can be produced at
a cost less than 45c/L (roughly competing with oil at US$40/barrel). Ethanol
from sugar, and biodiesel from tallow and canola can be produced for less
than 80c/L (roughly competing with oil at US$80/barrel). High variability
in cost of production is largely due to variations in the cost of feedstock.
-
There will be increasing competition
with grains for food, and with feedgrain for the livestock industry if
the Australian ethanol industry expands to its planned production capacity
and beyond. Likewise, expansion of Australia's biodiesel industry will
increase competition with soap and detergent manufacturers for feedstock.
-
There will be a whole new set
of markets for second generation (lignocellulosic) feedstocks, which have
not been developed or explored in Australia. Although some existing biomass
sources do not have existing markets, they may have existing uses (eg retaining
carbon in ecosystems, providing habitat).
-
In the case of a large scale
biofuel industry, there are likely to be competing markets not just for
the feedstocks, but also the factors of production including land, water
and labour which would then impact on many other industry sectors especially
in regional Australia.
Feedstocks for biofuel
production
-
Land and water will increasingly
be contested for human food, animal feed, fibre, energy, water yield and
environmental services. Evaluating the production capacity and sustainability
(sustainable yield) of increased production or use of biomass resources
is critical to underpin development of new biofuel or bio-based industries.
-
There are opportunities to transform
Australia's agriculture and forestry sectors by moving towards a 'bio-economy'.
Using biorefineries and other new processing technologies could open the
door for agricultural and forest industries to expand their product bases
into valuable industrial products.
-
Nonfood feedstocks outperform
food-based feedstocks on energetic, environmental, and economic criteria.
Trees, other woody plants, and various grasses and forbs (weeds), which
can all be converted into synfuel hydrocarbons or cellulosic ethanol, can
be produced on poor agricultural lands with little or no fertilizer, pesticides,
and energy inputs. Their production rates will not be as high as when grown
on richer agricultural land with high inputs.
The biomass resources
in Australia can be categorised for the purposes of biofuels (or bioenergy):
-
current production base
-
First generation feedstocks
based on sugar or starch crops already widely grown in Australia for ethanol,
or oilseeds and tallow for biodiesel.
-
Second generation feedstocks
- lignocellulosics for ethanol, butanol, methanol, biogas or electricity
including cereal crop (stubble) and sugar (trash and bagasse) residues,
annual and perennial grasses, farm forestry crops such as oil mallee, forest
products including native forest and plantation residues and thinnings,
firewood, and waste streams such as urban woodwaste. Sustainability issues
including effect of removal of crop and forest residues on ecosystem carbon,
and biodiversity must be addressed.
-
future production base
-
First generation - includes
any expansions of crops (eg wheat could expand into higher rainfall areas,
sugar beet, sweet sorghum, mustard).
-
Oil bearing trees such as Pongamia
pinnata and genetically modified crops are also promising candidates.
-
Second generation - biorefineries
for range of high value biobased products, with biofuel and energy as co-products.
The second generation feedstocks of the future could greatly expand supply
- for example, large scale planting of oil mallee, other native woody species
are being investigated for a range of new products including novel wood
products, bio-based products as well as energy, grasses, GM crops, and
algae.
Impacts on livestock
industry
-
A growing ethanol industry (that
utilises grain) will affect the supply of feedgrain for livestock, particularly
in drought years. This will place upward pressure on the price of grain.
If quarantine allows, it may also induce more imports of grain in drought
years. If E10 based on wheat were to be met in drought years such as 2001-02,
import requirements might range from 2 550 to 5 640 kt. Planned expansion
of ethanol production capacity in Australia of 897?ML will require 2 770
kt of grain. This requirement may not be met by export substitution alone
in drought years.
-
There may be some global expansion
of grain supply in response to the increased demand, and economic theory
predicts that the cost of the grain would stabilise slightly above the
cost of production.
-
There are some good opportunities
for the intensive livestock producers to gain from biofuels production.
These include:
-
Availability of high-protein
meal should moderate the price of livestock feed protein.
-
Dried Distillers Grain with
Solubles can be added to the diet at rates of 20-40% in cattle, 10-25%
in pigs, 9-15% in poultry, and 15-22.5% in fish. Higher nitrogen excretion
rates will require good management of animal waste.
-
High protein meal can supplement
ruminants grazing low-protein pastures for survival during drought, and
can also improve breeding and other production traits.
-
Vertically integrated systems
of cereal cropping, ethanol production and dairies or feedlots could be
set up to use Wet Distillers Grains with Solubles, with economic benefits
from co-location.
-
Wet Distillers Grains with Solubles
could replace a portion of the grain (and offset lower supply of grain).
-
Integrated ownership could provide
the ethanol producer with some surety for the disposal of wet co-products.
Sustainability
-
Sustainability is a critical
issue for the biofuels industry - there is no point in replacing one unsustainable
system with another. A 'main game' (10-20% of transport fuels) industry
would place a large demand on biomass, which must be produced in a sustainable
manner.
-
There is international concern
at the rapid growth in the palm oil industry due to biodiesel demand. From
the 1990s to the present time, the area under palm oil cultivation has
increased by about 43%. Clearing rainforest not only endangers biodiversity
and creates social conflict, but releases vast amounts of carbon and thus
exacerbates the very problem that a move to biodiesel in Europe is seeking
to address. The Roundtable for Sustainable Palm Oil (RSPO) is an international
group to promote sustainability through a Code of Conduct for its members.
-
Australia has processes at various
levels of government for dealing with sustainability issues. These include
ecological sustainability criteria and indicators for agriculture and forestry,
as well as mature processes for Environmental Impact Assessment and Social
Impact Assessment for specific projects.
-
If Australia develops the capacity
to produce feedstock or fuel which can be certified as 'sustainably produced',
it could be a potential market advantage in the future.
Comparisons of biodiesel
and ethanol with reference standards
-
Ethanol and biodiesel must meet
the standards set under the Fuel Quality Standards Act (2000) administered
by the Department of Environment and Water Resources (DEW).
-
Biodiesel made from tallow or
palm oil will solidify in cold weather.
-
Because of their difficulty
in meeting the standards, the biodiesel industry seeks liberalisation of
the Australian biodiesel standard.
-
To receive the rebate that alternative
fuel manufacture attracts, a certificate costing $3 000/batch to show the
fuel meets the Australian fuel quality standard is required.
-
The motor industry does not
warrant vehicles for blends containing more than 10% ethanol, and individual
manufacturers may have warranty thresholds lower than this.
Infrastructure for biofuel
production
-
Ethanol from fermentation of
starch/sugars, and biodiesel from transesterification of fats and oils
are the two first generation biofuels currently produced worldwide. The
existing and planned facilities in Australia use these technologies for
conversion to biofuels.
-
The current processing capacity
for ethanol in Australia in 2007 is 140 ML, with planned capacity of 1155
ML. The current biodiesel capacity is 323 ML with a planned capacity of
1122 ML.
-
There are a range of other second
generation fuels for which new feedstocks and processes are being developed
and commercialised. These are largely based on lignocellulosic feedstocks.
Many of the new technologies are in demonstration phase, and not yet cost
competitive although there is some indication that within 3-5 years some
of these might become competitive with oil (within the oil price ranges
experienced in 2005-2007).
-
The USA government has announced
the granting of US$385 million for the construction of six cellulosic ethanol
pilot plants in the United States.
-
Second generation processing
relying on fermentation following enzyme processing of lignocellulosic
material will be able to use the infrastructure of fermentation and distillation
facilities for first generation ethanol production. Some modification -
largely 'bolt-on' equipment - will be required to handle initial breaking
down of the lignocellulose.
-
However, second generation processing
which requires high temperature and pressure equipment (eg gasification,
pyrolysis) is not compatible with first generation infrastructure.
-
For many new types of energy
crops such as short rotation or coppicing crops, the harvesting machinery
is not yet developed. Systems which can compact the large volumes into
high density briquettes or pellets in the field or forest may help to overcome
this problem. The logistics and economics of harvesting and transport in
the Australian sugar industry are well understood. Transport distances
much greater than 50 kms are difficult to justify from a financial perspective.
-
B5 and E10 (provided that they
meet the relevant diesel standard and petrol standard respectively) are
considered equivalent to diesel and petrol and do not need any infrastructure
changes. ?For marketing reasons, separate pumps are generally used. Blending
of ethanol with petrol, and biodiesel with diesel, can only be carried
out by licensed blenders.
Policies affecting biofuels
-
Estimates of subsidies to fossil
fuel use in Australia range from 2.2 to 10 billion dollars per year. These
estimates include perverse subsidies which increase GHG emissions and reduce
economic efficiency, and subsidies to motorists - which would still apply
if the motorists were running their vehicles on alternative fuels instead
of fossil fuels. These need clarification in terms of the categories, values
and beneficiaries across the fossil fuel value chain.
-
Assistance currently provided
to producers includes (a) a production grant of 38.1 cents per litre (c/L),
which fully offsets the excise paid on biofuels; (b) a capital grant for
new facilities that effectively provides around 1c/L in additional assistance
over the lifetime of the plant.
-
Assistance to biofuels is scheduled
to fall to 12.5c/L for ethanol and 19.1c/L for biodiesel by 1?July 2015.
A banded excise system will impose rates on different fuels, classified
into high, medium and low energy groups. This strategy broadly keeps constant
the excise payable per kilometre travelled by vehicles using the fuel,
with biofuels retaining a 50% discount on this excise.
-
Ethanol imports are subject
to both a general tariff of 5% (zero if imports are from the USA) and the
full excise of mid-energy fuels of 38.1c/L. Between 2011-2015, the net
excise payable on ethanol by domestic manufacturers will increase on a
sliding scale from 0-12.5 cents per litre. From 2011, the effective excise
cost imposed on imported ethanol will be also be reduced to be the same
as that faced by domestic manufacturers.
-
Recent changes in the Fuel Tax
Act 2006 have had a major impact on the biodiesel industry. Since the changes,
off road users of biodiesel blends can no longer claim 38.1c/L on the biodiesel
component of the blend unless the fuel qualifies for the Australian Diesel
Standard.
Options for expanding
demand
Total demand has two components:
-
Intermediate demand - purchasing
patterns of intermediate producers such as oil companies, services stations,
farming co-operatives etc who process, blend and distribute fuels for eventual
sale to customers.
-
Only about 5% of the 8 000 plus
service stations across Australia are now selling ethanol or biodiesel
blends.
-
Ethanol and biodiesel blends
are provided mostly by independent, small scale fuel providers - oil majors
are slowly increasing their involvement.
-
There is a lack of availability
of E10 and B5 in southern and western states.
-
Final demand - purchase by consumers.
Consumer confidence is the major barrier. Motorists are concerned that
ethanol will damage their engines. This concern is unfounded for modern
cars running on E10.
Strategies to stimulate
demand include industry-based information dissemination; more marketing
and promotional activity; simplification of the Federal Chamber of Automotive
Industries (FCAI) vehicle list on E10 suitability; further E10 vehicle
operability testing; simplification and modification of the current fuel
ethanol information standard; removal of demand barriers (such as lower
consumer confidence and limited service station outlets); rollout incentives;
price discounting; producing and/or mandating of flexi-fuel vehicles; tax,
excise and import incentives.
Options for encouraging
future capital investment
-
Australia's policy platforms
for biofuels differ significantly from Europe, America and other nations
which actively promote the production and use of biofuels. Some of the
intended and unintended consequences of these proactive policies are currently
unfolding - eg increases in the grain price, and impacts for the human
and livestock food supplies.
-
There are opportunities to use
targeted incentives in the area of biofuels. For example, if a set of criteria
were developed based on a set of preferred outcomes (eg power greenhouse
gas emissions, improved energy input:output ratios, health or regional
outcomes) then incentives could be targeted and scaled on this basis.
-
An emissions trading scheme
could promote the use of biofuels, if the sale of renewable fuels did not
require the purchase of emissions allowances. Fossil fuel suppliers would
be obliged to purchase such emissions allowances, in order to sell fossil
fuels. There is currently a Prime Ministerial Task Group on Emissions Trading
which will help to set the parameters for this discussion.?
Conclusions
-
This report has reviewed the
positive and negative impacts of biofuels across the value chain. The emergence
of a 'main game' biofuels (or bio-based products) industry (which contributes
10-20 % of transport fuels) has the potential to significantly shift agriculture,
forestry, environmental and fuel value chains - towards the emergence of
a bio-based economy.
-
Likely benefits along these
value chains have been quantified where possible, but many of these are
poorly understood. Transition pathways to realise the potential benefits
of these value chains are not well understood. Development of a financially
viable and ecologically sustainable industry will require a better understanding
of these so that policy measures can be taken to achieve the desired outcomes,
and manage potential unintended consequences.
-
Biofuels are only a part of
the solution to our future transport and energy needs. A range of strategies
will be required to address the drivers of environment, energy security,
health, and regional opportunities. In the case of the major driver - greenhouse
emissions and climate change - this will include mitigation (reducing emissions)
and adaptation (preparing to deal with higher CO2 levels in our socio-ecological
systems).
-
To be effective in achieving
intended outcomes, these strategies will need to be embedded in a strategic
alternative energy framework. A roadmap to focus disparate frameworks and
goals, value chains, industry efforts, public benefit and government policy
would provide a useful step forward.
Last updated: JUne 2007
Copyright RIRDC
http://www.rirdc.gov.au/reports/EFM/07-071sum.html